How to Stamp Sheet Metal Parts

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The process of sheet metal stamping takes pieces of coiled or blank sheet metal and creates three-dimensional part shapes from them. In this process, the blank or coiled sheet is placed into a stamping press, in which the die (or stamping tool) in the shape of the part desired is pressed into and through the material to form the part.

At Stone City Products, we are your metal fabrication service company of choice — able to deliver exceptional sheet metal fabrication results with a high-quality standard and according to schedule.

Operations Within Sheet Metal Stamping

The process of custom sheet metal stamping consists of several different operations. These include punching, blanking, drawing, bending, embossing, among others. CAD/CAM tools are used to deliver precise, complex parts. Sheet metal stamping is an efficient, fast method of creating high quality, durable components for various industries, such as aerospace, lighting, electronics, metal, hardware, and others.

Mechanical or Hydraulic Press Function

When the hydraulic or mechanical press is activated in a sheet metal stamping operation, the flat sheet metal positioned between the die forms into the desired shape. This provides a solution which enables the production of large quantities of metal components at an affordable price and at a high level of precision.

Customized Precision Metal Stamping Dies

Stamping dies are custom-made and used along with a stamping press to form cut sheet metal into specific desired shapes. Often, a stamping tool is manufactured for a specific application or project. They are generally made from tool steel which has a level of hardness necessary to cut other types of metal while retaining the necessary tolerances required by the stamped part.

Custom Sheet Metal Stamping for Multiple Industries

Our team at Stone City Products is able to serve various industries with sheet metal stamping solutions, including construction, appliance, HVAC, and automotive. Through our resources and experience, we can work with you to deliver the stamped sheet metal parts you need for your applications.

You can count on our team at Stone City Products for premier quality sheet metal stamping services. To learn how we can help you with your project requirements, give us a call today at 800.960.3373 or complete our contact form.

Sheet metal fabrication is a complex process that involves using sheet metal to manufacture structures and metal machines. Businesses that operate in sheet metal fabrication industry are sometimes called fabrication shops, and they may provide a wide array of fabrication services and custom options.

At Stone City Products, we provide our clients with an extensive array of sheet metal fabrication services and projects, delivered in a timely and efficient manner.

Tools and Equipment Used

So what are the tools and services employed by a sheet metal fabricator?

Generally, sheet metal fabrication involves the burning and cutting of sheet metal using special tools such as band saws with hardened blades to cut the sheet metal evenly. Chop saws are also used in this fabrication process. They are similar in nature to miter saws but utilize an abrasive disc design for cutting sheet metal. In addition, sheet metal fabrication services utilize cutting torches that can cut large sections of sheet metal with ease.

Generally, sheet metal fabrication involves the burning and cutting of sheet metal using special tools such as band saws with hardened blades to cut the sheet metal evenly. Chop saws are also used in this fabrication process. They are similar in nature to miter saws but utilize an abrasive disc design for cutting sheet metal. In addition, sheet metal fabrication services utilize cutting torches that can cut large sections of sheet metal with ease.

At Stone City Products, we utilize a machine called a turret press. This press allows us to cut complex shapes out of sheet steel quickly while keeping tooling costs to our customer relatively low when compared to traditional metal stamping.

Hydraulic brakes are also used with sheet metal fabrication services. With these hydraulic brakes, the sheet metal is bent at predetermined angles. Sheet metal can also be formed into round sections using rolling machines.

Welding

In the process of sheet metal fabrication, certain welding tasks are often required for assembly. Often these parts are tack welded into place. Particular welding techniques are utilized to prevent warping or other defective appearances. These can include special straightening processes, staggered welding, and the use of a stout fixture.

Additional Sheet Metal Fabrication Services

An oxy-acetylene torch is used to straighten warped steel during the sheet metal fabrication process. Heat is applied to the metal slowly and in a linear fashion to produce the straightening, which can remove warping.

In order to complete the sheet metal fabrication process, metal is often sandblasted first, then primed and painted. Per the customer specifications, finishing touches are added followed by inspection and shipping to the customer.

At Stone City Products, we are your best option for innovative and cost-effective sheet metal fabrication services. To find out how we can serve your sheet metal fabrication needs, give us a call today at 800.960.3373 or fill out our contact form.