Metal Stamping in the Automotive Industry

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Automotive metal stamping is a process that allows for the production of precise parts with tight tolerances. It is efficient, cost effective, and can be used for myriad applications. As a result, metal stamping is becoming increasingly important to the automotive industry as a whole.

What is Metal Stamping?
Metal stamping is a manufacturing process in which sheets of metal are pressed into specific forms using specialized dies. At Stone City, we are capable of fabricating a wide variety of metals, including aluminum, copper, stainless steel, and brass. Our ability to work with many different materials makes us very effective in the automotive metal stamping sector, as different metals are best suited for different automotive applications.

The Benefits of Automotive Metal Stamping

There are several reasons for the rise of metal stamping in the automotive industry. One of these reasons is that using metal stamping to manufacture auto parts is cost effective. Metal stamping dies are relatively inexpensive to create and are easy to keep in good repair. Once a die is created, it can be used to quickly produce a high volume of the part in question at a low cost.

Another benefit of the automotive metal stamping process is that it is remarkably precise. Because it relies heavily on machines, the risk of human error is low. Automotive parts produced using the metal stamping process are unlikely to be inconsistent. Reliable uniformity is extremely important in the manufacturing of automotive parts.

Our Experience

At Stone City, we have a lot of experience with automotive metal stamping. Our skills, knowledge, and high-caliber equipment have allowed us to successfully complete many different automotive metal stamping projects over the years. We have the capacity to fill large orders quickly, the flexibility to work with a wide range of different metals, and the ability to create customized stamping solutions to fit your specific needs.

If you would like to learn more about our automotive metal stamping services, contact us at (800) 960-3373, or send an email to info@stonecityproducts.com.

At Stone City, we provide sheet metal stamping services for all kinds of industries. One industry in which we play a particularly important role is the appliance industry.

The appliance industry is vast and varied, and each of the many products it creates requires a unique set of highly specific metal components. Thanks to our many years of sheet metal stamping experience, we are more than equipped to create these components.

Refrigerators, microwaves, clothes washer and dryers, dishwashers, and air conditioners are just a few examples of appliances that Stone City has a hand in producing. Each of these machines utilize some very complex metal components that require skill and precision to create.

With our state of the art equipment and seven decades of experience in sheet metal stamping, we at Stone City are capable of producing complex metal components of all sizes, shapes, and functions. Whether you need clamps, covers, sleeves, washers, plates, brackets, inserts, or heat sinks for your appliance applications, we have you covered.

At Stone City, we know the ins and outs of sheet metal stamping. No matter how complicated or specific the metal component required for an appliance happens to be, our highly skilled workforce can handle the challenge. We have the tools, skills, and resources we need to create exceptional metal parts with absolute precision.

The appliance industry could not be what it is without companies like us to provide them with all of the distinct metal pieces they need to create each of the many types of appliances that can be found in commercial and residential kitchens across the world.

If you are involved in appliance manufacturing, and are looking to partner with a company that can help you create the metal components you need, give us a call at (800) 960-3373, or send an email to info@stonecityproducts.com to learn more about our sheet metal stamping services. We look forward to hearing from you.

Is your company taking on a new custom sheet metal fabrication project? If so, it is likely you are facing a variety of challenges and critical planning steps in order to carry out the project smoothly. Before you write out your project budgets, make sure you fully understand the various custom sheet metal fabrication techniques, and how to best align every step of the process for maximum efficiency, timeliness and cost effectiveness. At Stone City Products, we offer an assortment of sheet metal fabrication services for various industries. Here are some of the top things to consider before selecting your steel, copper, brass or aluminum sheet metal fabrication services:

Costs for Manufacturing

Custom sheet metal fabrication is a multifaceted manufacturing discipline, with a variety of potential costs. Oftentimes, the run volume of your project will determine your cost of tooling—one of the biggest hurdles to overcome with custom sheet metal fabrication services. Any time the shop has to perform partial tooling services, you can further tie yourself up in additional costs, and exceed your timeline and budget. When combined with the cost of transportation, logistics and assembly, it is clear to see why sourcing precision sheet metal fabrication services with custom capabilities can help you minimize any potential waste.

Part Design

Working with a team of designers, a proper sheet metal fabrication company like Stone City Products will be able to streamline your existing design to achieve the same high levels of functionality, while simplifying the product profile and complexity. This could mean limiting the number of bends, punches and holes needed in the design—all intended to minimize the amount of steps and machinery needed in the metal fabrication process, and limit the need for extra or partial tooling at the end of production.

Material Selection

One of the more obvious places where cost can differ, there are a variety of metal materials to select from, in order to achieve the best possible result for your part or equipment. For example, steel is strong, affordable and has great longevity. It is also very easy to fabricate into your unique part or component. When selecting materials, it is best to find a metal with the best combination of strength, lightweight design and durability for many years of use.

Fabrication Process

To maximize your production capabilities, it is always best to choose the fabrication method that will yield the greatest number of units within a given amount of material. When comparing some methods to others, it is possible that you can achieve the same results, but with more or less manufacturing waste. Added manufacturing waste like this translates to added costs, more production runs and delays on your project timeline.

Are you looking for a manufacturing partner to start your custom sheet metal fabrication project with? Look no further than the experts at Stone City Products. We are proud to offer various metal fabrication services, including sheet metal stamping, sheet metal fabrication, welding and precision machining. Give us a call today at 800-960-3373, or request a free quote today!

Sourced in blank or coil form, flat sheet metal is an exceptionally versatile medium for creating custom shapes, designs and fits for metal equipment and parts. Industries such as aerospace, automotive, medical equipment, consumer electronics and more all rely on precision, custom sheet metal fabrication to produce their unique products. Multiple custom created dies may be necessary to achieve certain design details and measurement tolerances, but ultimately, precision sheet metal fabrication allows manufacturers to produce a repeatedly superior product at an exceptionally quick rate. Stone City Products is a specialized provider of precision sheet metal fabrication services, working for customers in the above industries and beyond.

Versatility is key when performing metal fabrication services. A proper sheet metal stamping and fabrication company will bring the same levels of precision and quality to a single-stage process as they do for articulating a complex design. Consistency and being adapt to changes in the fabrication process are both key for producing a quality, custom solution for the customer.

Cost-effective, efficient and trusted by many industry leaders, sheet metal stamping is a great option for producing the specialized parts unique to your product or equipment needs. Automotive frames, HVAC systems, aerospace components and consumer electronics are just a few of the examples of where sheet metal stamping is used. The array of industries it serves proves how universally applicable the entire process is for product manufacturing.

Eliminate your second-guessing by outsourcing your project needs with Lincoln Suppliers. We are proud to offer precision sheet metal fabrication services, with advanced custom capabilities. Give us a call today at 800-960-3373, or visit our website to request a free quote.

If you are an OEM engineer looking for a dependable partner for your precision sheet metal fabrication needs, quality, reliability and on-time delivery are more than likely at the top of your list. With many manufacturing partners swamped with higher than normal order volumes and backed up delivery dates, having advanced planning for your design, prototype, production and delivery process is essential. At Stone City Products, we are one of the top metal fabrication and metal stamping companies offering custom sheet metal stamping, aluminum sheet metal fabrication and more.

Stone City Products is proud to be an ISO 9001 certified supplier of precision metal stampings for metal building industries, HVAC components and Japanese automotive manufacturers. By utilizing our Lean Six Sigma tools and techniques, we are able to easily monitor and improve quality control, optimize efficiency, reduce set-up time, enhance safety and shorten lead times for our customers. The end result is a product produced according to exceptional quality and on-time delivery standards.

In order to achieve the precision sheet metal fabrication standards our customers expect, Stone City Products implements a system of workplace organization and visual management, time analysis for product cycles, continuous value stream analysis and waste elimination practices. Many of our production processes are watched closely using SPC technology, ensuring any unwanted variations are corrected before approaching tolerance limits. We also perform quality assurance testing using a Coordinate Measuring Machine, as well as attribute gauging.

Take the stress out of your next project by trusting the experts at Stone City Products. We are one of the top metal fabrication and metal stamping companies, dedicated to providing custom sheet metal stamping and other precision metal stamping and fabrication services for your business. Call us today at 800-960-3373, or visit our website to request a free quote.

As technology progresses, and designs continue to gain complexities, precision sheet metal fabrication services become significantly more difficult to perform by hand. For the modern engineer, CNC machining has become the trusted tool to fabricate complex shapes with repeated precision and high tolerances. At Stone City Products, we specialize in precision metal fabricating, and offer our CNC machining services to a range of industry sectors and services, including HVAC, automotive, appliances, electrical distribution and more. We are an ISO-9001 registered company, with a staff dedicated to quality design, manufacturing and assembly.

Through the use of CNC machining, we are able to not only provide precision measurement tolerances, but also achieve production at high levels of supply chain efficiency. Elimination of errors, fast production rates and fast delivery are just some of the advantages of choosing our services. Streamline your entire production process with us, and we will be able to provide milling, threading, drilling and turning services to help you achieve your manufacturing goals.

Interested in finding out more? Our staff of industry professionals can take you through the process step-by-step, helping you fully understand how the costs, timeline, and fabrication process is all laid out. With a large in-house manufacturing facility and computerized machining operations, we are able to produce multiple components simultaneously, helping move the project along faster than most. Call us today at 844.612.6668 or complete our contact form to request a free quote. We will be happy to help you achieve your precision metal fabrication needs.

Got an idea for a custom piece of equipment, component, or other part for your operations? Custom sheet metal fabrication services can help you meet your specific requirements as efficiently as possible. A trusted metal fabrication partner like Stone City Products can help assist you from design, to prototype manufacturing and production runs. We offer our clients custom aluminum sheet metal fabrication and stainless steel sheet metal fabrication, along with custom sheet metal stamping, precision machining and value added assembly. Celebrating 75 years in business, we have an experienced staff of professionals that will fully listen and understand your needs, then formulate the best possible fabrication solution.

If you are wishing to repair a piece of equipment with outdated parts, or need sizing not within the stock parameters, custom sheet metal fabrication is a great solution. Most often involving welding, machining, cutting and assembly services, custom sheet metal fabrication services help businesses save time and money. By streamlining your supply chain efficiency through Stone City Products’ vertically integrated manufacturing capabilities, your business will be able to take any design, and make it easy to manufacture at an affordable cost.

At Stone City Products, we offer robust metal fabrication services designed to help businesses tackle any project. We have an array of metal fabrication services, including custom sheet metal stamping, custom sheet metal fabrication and more. Call us today at 844 612 6668, or visit our website to request a free quote.

Metal stamping allows for the creation of simple to complex patterns through the use of stamping equipment. This is completed on flat metal plates or sheets that can provide shaping as well as perforations in the metal.

 

Lower in cost than other types of fabrication, including extrusion or machining and forming, metal stamping is often the best choice for large volume production runs of suitable types of materials. It can also be used for both small parts and components or those that are much larger or more complex in shape and form.

 

To choose the best metal stamping manufacturers for any job, there are several factors to keep in mind. The first thought may be to take a look at a quoted price for a project, but this is really the last factor to consider after verifying company reputation, capacity, and experience.

 

Company Reputation

It shouldn’t be difficult to get a good idea of the reputation of the various metal stamping manufacturers under consideration. In general, most Original Equipment Manufacturers will choose a stamping company close to major transportation routes as well as their business to decrease supply chain issues and make logistics easier to manage.

 

Verify the on-time delivery of orders for the company and also verify the company is ISO 9001 registered and look for businesses that are members of PMA (Precision Metalforming Association).

 

Industry Experience

In addition to the business reputation, check that the metal stamping manufacturers under consideration have experience in your industry. Many of the top manufacturers have years of experience in providing parts to the automotive, aerospace, HVAC, metal building construction materials and in designing and providing specialized parts and components across these industries.

 

Capacity for Production

The capacity for production includes both the lead time on orders as well as the type of equipment used. Modern facilities use state-of-the-art precision equipment that can complete projects to exacting specification and tight tolerances not possible with older equipment and systems.

The term precision is thrown around a lot in the metal fabrication industry. That’s because precision is of the utmost importance when dealing with components that will be built into high tech machinery. New, unheard of levels of precision have become possible with the use of CNC (Computer Numerical Control) mills. This allows for the parts and components manufactured by these machines to be produced to the highest possible tolerances, ensuring all parts and components are virtually identical to each other, but more importantly, they are identical to the original design.

 

Why Precision Matters

With the use of precision sheet metal fabrication, components, parts, and systems will be ready to install without any need for modifications or adjustments. In applications such as automotive manufacturing, aerospace or HVAC system development, this precision is essential for both design safety as well as to meet industry required standards.

 

This also means that replacement parts, when needed, will be uniform and will simply need to be installed. With the extremely limited variance in all aspects of the design, often in the 1000ths of an inch, each replacement is identical to the original.

 

Repeat Production Orders

To provide precision sheet metal fabrication, the original design is developed through a CAD/CAM drawing that is stored as a file on the system. This drawing becomes the blueprint for the software system (CNC) to provide precise instructions for the machining and fabrication processes.

 

This is not only important for eliminating variances between parts on a single production order, but it also means every subsequent production run will all use the same original CAD/CAM drawing and program.

 

Reduce Production Costs

While there will be a higher initial cost in CNC services, they also offer built-in cost efficiencies as well. The equipment can handle multiple operations at once, with the option to also design the machining and fabrication processes to speed up production and eliminate waste.

 

While precision sheet metal fabrication isn’t needed for all types of parts and components, it is increasingly important across diverse industries, offering benefits that make it an option to consider.

Together with aluminum, stainless steel remains one of the most popular metals in use by fabricators today. At Stone City, we are stainless steel sheet metal fabricators who offer all our customers the capability to partner with us to produce top grade results. Our team of engineers, CNC operators, welders, and assemblers work with you through each step of the fabrication process to ensure that you are provided with components that perfectly compliment your project.

 

Stainless steel is a malleable metal. This, together with its prized corrosion resistance and low maintenance, makes it desirable for use in certain applications -functional, architectural and even artistic projects. The versatility of stainless steel truly is one of a kind. Its special physical properties also mean that there are very specific best practices when it comes to forming and fabricating this metal. At Stone City, our engineers have an extensive history of working with stainless steel. They work on a number of projects from the very beginning – starting with a design proposal.

 

The design is where the ultimate success of a project is born. As metal fabricators, we are always willing to work with a company to produce a functional design. This is valid whether it is on paper or arrives as a prototype with issues. Our experts can help you produce a design that works.

 

Not all companies require help in producing a design. They may even have a prototype. Besides customization, our experts offer an array of fabrication and value-added services. With an eye for bettering the finished product, our staff works with a commitment to quality and customer satisfaction. With access to some of the latest technology, including CAD/CAM and TransMagic translation software, we offer everything from 3-D milling to such stainless steel sheet metal fabrication services as assembly turning, reaming, welding, machining, drilling, and burnishing.

 

If you are considering aluminum and/or stainless steel sheet metal fabrication, be sure to talk to a knowledgeable and experienced fabricator. Stone City Products can provide you with exactly what you need to make your projects a success.